A. Gastli

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INTRODUCTION TO POWER ELECTRONICS



DEFINITION

Power electronics refers to control and conversion of electrical power by power semiconductor devices wherein these devices operate as switches. Advent of silicon-controlled rectifiers, abbreviated as SCRs, led to the development of a new area of application called the power electronics. Prior to the introduction of SCRs, mercury-arc rectifiers were used for controlling electrical power, but such rectifier circuits were part of industrial electronics and the scope for applications of mercury-arc rectifiers was limited. Once the SCRs were available, the application area spread to many fields such as drives, power supplies, aviation electronics, high frequency inverters and power electronics originated.

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MAIN TASK OF POWER ELECTRONICS

Power electronics has applications that span the whole field of electrical power systems, with the power range of these applications extending from a few VA/Watts to several MVA / MW.

The main task of power electronics is to control and convert electrical power from one form to another. The four main forms of conversion are:

  • Rectification referring to conversion of ac voltage to dc voltage,
  • DC-to-AC conversion,
  • DC-to DC conversion and
  • AC-to-AC conversion.
"Electronic power converter" is the term that is used to refer to a power electronic circuit that converts voltage and current from one form to another. These converters can be classified as:
  • Rectifier converting an ac voltage to a dc voltage,
  • Inverter converting a dc voltage to an ac voltage,
  • Chopper or a switch-mode power supply that converts a dc voltage to another dc voltage, and
  • Cycloconverter and cycloinverter converting an ac voltage to another ac voltage.
In addition, SCRs and other power semiconductor devices are used as static switches.

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RECTIFICATION

Rectifiers can be classified as uncontrolled and controlled rectifiers, and the controlled rectifiers can be further divided into semi-controlled and fully-controlled rectifiers. Uncontrolled rectifier circuits are built with diodes, and fully-controlled rectifier circuits are built with SCRs. Both diodes and SCRs are used in semi-controlled rectifier circuits.

There are several rectifier circuits rectifier configurations. The popular rectifier configurations are listed below.

  • Single-phase semi-controlled bridge rectifier,
  • Single-phase fully-controlled bridge rectifier,
  • Three-phase three-pulse, star-connected rectifier,
  • Double three-phase, three-pulse star-connected rectifiers with inter-phase transformer (IPT),
  • Three-phase semi-controlled bridge rectifier,
  • Three-phase fully-controlled bridge rectifier and
  • Double three-phase fully-controlled bridge rectifiers with IPT.
Apart from the configurations listed above, there are series-connected and 12-pulse rectifiers for delivering high power output.

Power rating of a single-phase rectifier tends to be lower than 10 kW. Three-phase bridge rectifiers are used for delivering higher power output, up to 500 kW at 500 V dc or even more. For low voltage, high current applications, a pair of three-phase, three-pulse rectifiers interconnected by an inter-phase transformer (IPT) is used. For a high current output, rectifiers with IPT are preferred to connecting devices directly in parallel. There are many applications for rectifiers. Some of them are:

  • Variable speed dc drives,
  • Battery chargers,
  • DC power supplies and Power supply for a specific application like electroplating
 

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DC-TO-AC CONVERSION

The converter that changes a dc voltage to an alternating voltage is called an inverter. Earlier inverters were built with SCRs. Since the circuitry required to turn the SCR off tends to be complex, other power semiconductor devices such as bipolar junction transistors, power MOSFETs, insulated gate bipolar transistors (IGBT) and MOS-controlled thyristors (MCTs) are used nowadays. Currently only the inverters with a high power rating, such as 500 kW or higher, are likely to be built with either SCRs or gate turn-off thyristors (GTOs). There are many inverter circuits and the techniques for controlling an inverter vary in complexity.
Some of the applications of an inverter are listed below:
  • Emergency lighting systems,
  • AC variable speed drives,
  • Uninterrupted power supplies, and
  • Frequency converters.
 

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DC-TO-DC CONVERSION

When the SCR came into use, a dc-to-dc converter circuit was called a chopper. Nowadays, an SCR is rarely used in a dc-to-dc converter. Either a power BJT or a power MOSFET is normally used in such a converter and this converter is called a switch-mode power supply. A switch-mode power supply can be of one of the types listed below:
  • Step-down switch-mode power supply,
  • Step-up chopper,
  • Fly-back converter and
  • Resonant converter.

The typical applications for a switch-mode power supply or a chopper are:
  • DC drive
  • Battery charger and
  • DC power supply.
 

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AC-TO-AC CONVERSION

A cycloconverter or a cycloinverter converts an ac voltage, such as the mains supply, to another ac voltage. The amplitude and the frequency of input voltage to a cycloconverter tend to be fixed values, whereas both the amplitude and the frequency of output voltage of a cycloconverter tend to be variable. On the other hand, the circuit that converts an ac voltage to another ac voltage at the same frequency is known as an ac-chopper.
A typical application of a cycloconverter is to use it for controlling the speed of an ac traction motor and most of these cycloconverters have a high power output, of the order a few megawatts and SCRs are used in these circuits. In contrast, low cost, low power cycloconverters for low power ac motors are also in use and many of these circuit tend to use triacs in place of SCRs. Unlike an SCR which conducts in only one direction, a triac is capable of conducting in either direction and like an SCR, it is also a three terminal device. It may be noted that the use of a cycloconverter is not as common as that of an inverter and a cycloinverter is rarely used.

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ADDITIONAL INSIGHTS INTO POWER ELECTRONICS

There are several striking features of power electronics, the foremost among them being the extensive use of inductors and capacitors. In many applications of power electronics, an inductor may carry a high current at a high frequency. The implications of operating an inductor in this manner are quite a few, such as necessitating the use of litz wire in place of single-stranded or multi-stranded copper wire at frequencies above 50 kHz, using a proper core to limit the losses in the core, and shielding the inductor properly so that the fringing that occurs at the air-gaps in the magnetic path does not lead to electromagnetic interference. Usually the capacitors used in a power electronic application are also stressed. It is typical for a capacitor to be operated at a high frequency with current surges passing through it periodically. This means that the current rating of the capacitor at the operating frequency should be checked before its use. In addition, it may be preferable if the capacitor has self-healing property. Hence an inductor or a capacitor has to be selected or designed with care, taking into account the operating conditions, before its use in a power electronic circuit.

In many power electronic circuits, diodes play a crucial role. A normal power diode is usually designed to be operated at 400 Hz or less. Many of the inverter and switch-mode power supply circuits operate at a much higher frequency and these circuits need diodes that turn ON and OFF fast. In addition, it is also desired that the turning-off process of a diode should not create undesirable electrical transients in the circuit. Since there are several types of diodes available, selection of a proper diode is very important for reliable operation of a circuit.

Analysis of power electronic circuits tends to be quite complicated, because these circuits rarely operate in steady-state. Traditionally steady-state response refers to the state of a circuit characterized by either a dc response or a sinusoidal response. Most of the power electronic circuits have a periodic response, but this response is not usually sinusoidal. Typically, the repetitive or the periodic response contains both a steady-state part due to the forcing function and a transient part due to the poles of the network. Since the responses are nonsinusoidal, harmonic analysis is often necessary. In order to obtain the time response, it may be necessary to resort to the use of a computer program.

Power electronics is a subject of interdisciplinary nature. To design and build control circuitry of a power electronic application, one needs knowledge of several areas, which are listed below.

  • Design of analogue and digital electronic circuits, to build the control circuitry.
  • Microcontrollers and digital signal processors for use in sophisticated applications.
  • Many power electronic circuits have an electrical machine as their load. In ac variable speed drive, it may be a reluctance motor, an induction motor or a synchronous motor. In a dc variable speed drive, it is usually a dc shunt motor.
  • In a circuit such as an inverter, a transformer may be connected at its output and the transformer may have to operate with a nonsinusoidal waveform at its input.
  • A pulse transformer with a ferrite core is used commonly to transfer the gate signal to the power semiconductor device. A ferrite-cored transformer with a relatively higher power output is also used in an application such as a high frequency inverter.
  • Many power electronic systems are operated with negative feedback. A linear controller such as a PI controller is used in relatively simple applications, whereas a controller based on digital or state-variable feedback techniques is used in more sophisticated applications.
  • Computer simulation is often necessary to optimize the design of a power electronic system. In order to simulate, knowledge of software package such as MATLAB and the know-how to model nonlinear systems may be necessary.
The study of power electronics is an exciting and a challenging experience. The scope for applying power electronics is growing at a fast pace. New devices keep coming into the market, sustaining development work in power electronics.

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STRUCTURE OF THE ONLINE TEXT ON POWER ELECTRONICS

The text contains several chapters.  Each chapter is divided into sections.  Each section is presented as a separate page.  Each page is on a separate topic or a separate circuit.  Each circuit is described in detail and in addition, a sufficiently high level of mathematical analysis has also been presented.  It has also been how the circuit can be simulated using Pspice, MathCad and Matlab.  In addition, there would be an interactive Java applet to illustrate how the circuit operates.
 

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Designed and prepared by: A. Gastli. Last updated: November 11, 2006
Copyright © 2005 Adel Gastli. All rights reserved